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Checkweighers: What are the eight benefits of checkweighers?

Checkweighers: What are the eight benefits of checkweighers?

  • Categories:Industry news
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  • Time of issue:2021-12-23
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(Summary description)Benefit 1: Checkweighers can control costs and gain more profits

If the cost is high, the profit will be reduced. Without equipment to detect product weight, inconsistencies can occur, resulting in high raw material costs. Investing in a checkweigher may be high in the early stage, but it is often profitable in two to three months or even a few weeks in the later stage.

Benefit 2: Guarantee a high pass rate and win the trust of consumers

The pass rate of the product determines the reputation of consumers. The high precision of the automatic checkweigher can ensure that the product meets the requirements of relevant laws and regulations, internal requirements and industry standards.

Checkweighers: What are the eight benefits of checkweighers?

(Summary description)Benefit 1: Checkweighers can control costs and gain more profits

If the cost is high, the profit will be reduced. Without equipment to detect product weight, inconsistencies can occur, resulting in high raw material costs. Investing in a checkweigher may be high in the early stage, but it is often profitable in two to three months or even a few weeks in the later stage.

Benefit 2: Guarantee a high pass rate and win the trust of consumers

The pass rate of the product determines the reputation of consumers. The high precision of the automatic checkweigher can ensure that the product meets the requirements of relevant laws and regulations, internal requirements and industry standards.

  • Categories:Industry news
  • Author:
  • Origin:
  • Time of issue:2021-12-23
  • Views:0
Information

What are the eight benefits of a checkweigher?

Benefit 1: Checkweighers can control costs and gain more profits

If the cost is high, the profit will be reduced. Without equipment to detect product weight, inconsistencies can occur, resulting in high raw material costs. Investing in a checkweigher may be high in the early stage, but it is often profitable in two to three months or even a few weeks in the later stage.

Benefit 2: Guarantee a high pass rate and win the trust of consumers

The pass rate of the product determines the reputation of consumers. The high precision of the automatic checkweigher can ensure that the product meets the requirements of relevant laws and regulations, internal requirements and industry standards.

Benefit 3: Automatic check-weighing, saving manpower

In the past, static balance was used for sampling inspection, but the efficiency of manual sampling inspection was too low and the error was too large. Relatively speaking, automatic online weighing solves the drawbacks of manual sampling, and the bright spot lies in reducing labor costs.

Benefit 4: Reduce waste and increase production

Waste is inevitable in the processing of raw materials, but we should do our utmost to reduce wasted raw materials to a very small amount. Our company's checkweigher can sort unqualified products according to system parameters, thereby minimizing waste and producing more products with less raw materials.

Benefit 5: Automatic Statistics

The automatic checkweigher realizes automatic statistics and complete storage of product data, and can perform conflict-free statistics on various products.

Benefit 6: Reduce false rejection rate and avoid rework

Strict weight tolerances require continuous improvement in production quality, thereby reducing product waste and rework. In order to effectively reduce and control the false rejection rate, the accuracy of the checkweigher is higher, and the requirements for setting weight partitions are more reasonable.

Benefit 7: Meet the strict requirements of customers

Checkweighers, as a tool for the repeatability of the testing process, are an important factor in meeting the stringent requirements of our customers.

Benefit 8: Good pre-sales and after-sales service, home installation and debugging

The quality of the automatic checkweigher is high, and the pre-sales has a detailed understanding of the needs, further customized solutions, contracted and put into production, door-to-door delivery, on-site installation and commissioning, worthy of the trust of our customers

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Relevant information

Checkweigher:

Checkweigher: Checkweigher Inspection Work Process and Precautions

The working process of the automatic checkweigher is as follows: Weighing process ① Front-end conveying mechanism: The object to be measured is conveyed to the weighing mechanism, on the one hand, the object is given an initial speed, so that it can reach stability faster after entering the weighing mechanism; Aspects play the role of isolating and damping front-end materials to ensure measurement accuracy; ② Intermediate weighing mechanism: This part is the key part of the entire mechanical system, and its structural design and installation accuracy directly affect the measurement accuracy of the system. It consists of conveying motor, photoelectric monitoring part and load cell. Complete the dynamic weighing of objects; ③ Back-end sorting mechanism: This part is the action part of sorting, which is composed of conveying part, pneumatic valve, hopper, etc. Eliminate and sort ineligible parts of objects. The culling method can be set to blow, push, move, drop, etc. Report feedback The checkweigher has a weight signal feedback function, which usually feeds back the average weight of the set quantity of products to the controller of the packaging/filling/canning machine, and the control box will dynamically adjust the feeding amount to make the average weight of the product more close to the target value. Eight precautions in the operation of the checkweigher: ① The sensor of the checkweigher is a very sensitive measuring device and must be handled with care. Avoid vibration, crushing or objects falling on the weighing platform (weighing conveyor). Do not place tools on the weighing platform. ② During the transportation of the checkweigher, the weighing conveyor must be fixed in its original position with screws and nuts. ③ The products that need to be weighed regularly enter the automatic checkweigher, that is, the product spacing is as equal as possible, which is the premise of reliable weighing. Keep it clean as dust, dirt or moisture condenses on the optics and can cause malfunctions. If necessary, gently wipe these areas with a soft cloth or cotton cloth. ④The weighing conveyor of the checkweigher needs to be kept clean because of the stains or residues left by the product, which may cause malfunctions. To clean up these residues, either blow away the dirt with compressed air or wipe with a damp, soft cloth. ⑤ If the checkweigher is equipped with a conveyor belt, please check the conveyor belt regularly. The belts must not touch any guards or transition plates (smooth plates between adjacent belts) as this will cause additional wear and vibration, which may negatively affect accuracy. ⑥If the checkweigher is equipped with a chain conveyor, the guards need to be checked regularly so that they can be ensured that they are in good condition and installed correctly. ⑦ When installing a radiator with an independent base or a radiator with an independent bracket (post), please ensure that the anchor screws or the bottom plate are firmly fixed on the ground. ⑧ Keep spare parts in stock, especially spare parts that are easy to wear, so as to shorten the downtime caused by damaged spare parts.

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