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Checkweighers: Checkweigher Applications

Checkweighers: Checkweigher Applications

  • Categories:Industry news
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  • Time of issue:2021-12-23
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(Summary description)Automatic checkweigher is also known as: automatic checkweigher, weight sorting scale, weight sorting machine. It is a medium-low-speed, high-precision online automatic checkweighing equipment, which can be integrated with various packaging production lines and conveying systems. Mainly used for online detection of product weight, whether there are missing parts in packaging or product weight files.

Checkweighers: Checkweigher Applications

(Summary description)Automatic checkweigher is also known as: automatic checkweigher, weight sorting scale, weight sorting machine. It is a medium-low-speed, high-precision online automatic checkweighing equipment, which can be integrated with various packaging production lines and conveying systems. Mainly used for online detection of product weight, whether there are missing parts in packaging or product weight files.

  • Categories:Industry news
  • Author:
  • Origin:
  • Time of issue:2021-12-23
  • Views:0
Information

Checkweigher Application

Automatic checkweigher is also known as: automatic checkweigher, weight sorting scale, weight sorting machine. It is a medium-low-speed, high-precision online automatic checkweighing equipment, which can be integrated with various packaging production lines and conveying systems. Mainly used for online detection of product weight, whether there are missing parts in packaging or product weight files.

Online checkweighing has gradually become an indispensable link in modern industrial production, especially in the production process of food and pharmaceutical industries. The automatic checkweigher completes the measurement of the product weight during the product conveying process, and compares the measured weight with the preset range, and the control box issues an instruction to reject the product with unqualified weight, or reject the range of products with different weights. Products are shipped to designated areas.

The automatic checkweigher is usually composed of a conveying mechanism, a sorting mechanism and a weighing mechanism. The weighing mechanism completes the collection of the weight signal, and sends the weight signal to the control box for processing. The main purpose of the conveying mechanism is to increase the speed and ensure that there is enough space between the products. The sorting mechanism is used to reject products that fail the inspection.

The working process of the checkweigher is as follows:

Weighing process

1. Front-end conveying mechanism: transfer the object to be measured to the weighing mechanism, on the one hand, give the object an initial speed, so that it can reach stability faster after entering the weighing mechanism; on the other hand, it can isolate and reduce the impact function of the front-end material to ensure measurement accuracy;

2. Intermediate weighing mechanism: This part is the key part of the entire mechanical system, and its structural design and installation accuracy directly affect the measurement accuracy of the system. It consists of conveying motor, photoelectric monitoring part and load cell. Complete dynamic weighing of objects;

3. Back-end sorting mechanism: This part is the action part of sorting, which is composed of conveying part, pneumatic valve, hopper, etc., and completes the rejection and sorting of unqualified parts. The rejection method can be set to blow, push, move, drop, etc.

report feedback

The checkweigher has a weight signal feedback function. Usually the average weight of a group of products is fed back to the controller of the packing/filling/canning machine. The control box dynamically adjusts the feed amount to bring the average weight of the product closer to the target value.

In addition to the feedback function, the checkweigher can also provide rich report functions, such as the number of packages in each area, the total amount in each area, the qualified number, the qualified total, the average, the standard deviation, and the total and total. Checkweighers can be used in various industries, such as food, medicine, chemical, beverage, plastic, rubber and other industries.

Guangzhou Xinzhonghang Electromechanical Equipment Co., Ltd. is a dynamic checkweigher manufacturer and a steel belt manufacturer. Its main products include sealing machine steel belts, automatic sorting scales for small packages, online automatic checkweighers, heat-sealing steel belts, and ultra-high-speed checkweighers. , steel belt, automatic testing equipment, packaging testing equipment, automatic checkweigher, checkweigher, etc. As a high-tech steel belt manufacturer integrating scientific research, production and sales, the company independently developed a programmable intelligent control online checkweighing system and new structure at the beginning of research and development, incorporating many industry needs and use environments. Among them, the product is guaranteed. Over the years, we have been adhering to the corporate tenet of "making excellent equipment, creating a good brand, and providing satisfactory service", and your satisfaction is our pursuit.

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Checkweigher:

Checkweigher: Checkweigher Inspection Work Process and Precautions

The working process of the automatic checkweigher is as follows: Weighing process ① Front-end conveying mechanism: The object to be measured is conveyed to the weighing mechanism, on the one hand, the object is given an initial speed, so that it can reach stability faster after entering the weighing mechanism; Aspects play the role of isolating and damping front-end materials to ensure measurement accuracy; ② Intermediate weighing mechanism: This part is the key part of the entire mechanical system, and its structural design and installation accuracy directly affect the measurement accuracy of the system. It consists of conveying motor, photoelectric monitoring part and load cell. Complete the dynamic weighing of objects; ③ Back-end sorting mechanism: This part is the action part of sorting, which is composed of conveying part, pneumatic valve, hopper, etc. Eliminate and sort ineligible parts of objects. The culling method can be set to blow, push, move, drop, etc. Report feedback The checkweigher has a weight signal feedback function, which usually feeds back the average weight of the set quantity of products to the controller of the packaging/filling/canning machine, and the control box will dynamically adjust the feeding amount to make the average weight of the product more close to the target value. Eight precautions in the operation of the checkweigher: ① The sensor of the checkweigher is a very sensitive measuring device and must be handled with care. Avoid vibration, crushing or objects falling on the weighing platform (weighing conveyor). Do not place tools on the weighing platform. ② During the transportation of the checkweigher, the weighing conveyor must be fixed in its original position with screws and nuts. ③ The products that need to be weighed regularly enter the automatic checkweigher, that is, the product spacing is as equal as possible, which is the premise of reliable weighing. Keep it clean as dust, dirt or moisture condenses on the optics and can cause malfunctions. If necessary, gently wipe these areas with a soft cloth or cotton cloth. ④The weighing conveyor of the checkweigher needs to be kept clean because of the stains or residues left by the product, which may cause malfunctions. To clean up these residues, either blow away the dirt with compressed air or wipe with a damp, soft cloth. ⑤ If the checkweigher is equipped with a conveyor belt, please check the conveyor belt regularly. The belts must not touch any guards or transition plates (smooth plates between adjacent belts) as this will cause additional wear and vibration, which may negatively affect accuracy. ⑥If the checkweigher is equipped with a chain conveyor, the guards need to be checked regularly so that they can be ensured that they are in good condition and installed correctly. ⑦ When installing a radiator with an independent base or a radiator with an independent bracket (post), please ensure that the anchor screws or the bottom plate are firmly fixed on the ground. ⑧ Keep spare parts in stock, especially spare parts that are easy to wear, so as to shorten the downtime caused by damaged spare parts.

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