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Checkweighers: Checkweigher Weighing Solutions

Checkweighers: Checkweigher Weighing Solutions

  • Categories:Industry news
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  • Time of issue:2021-12-23
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(Summary description)A checkweigher is a high-precision weight measuring instrument. It is different from the static measurement of the balance. It is a dynamic weighing system. Weigh 100% of the products passing through the production line online, and at the same time according to the preset value. Sort, filter or exclude products.

Checkweighers: Checkweigher Weighing Solutions

(Summary description)A checkweigher is a high-precision weight measuring instrument. It is different from the static measurement of the balance. It is a dynamic weighing system. Weigh 100% of the products passing through the production line online, and at the same time according to the preset value. Sort, filter or exclude products.

  • Categories:Industry news
  • Author:
  • Origin:
  • Time of issue:2021-12-23
  • Views:0
Information

A checkweigher is a high-precision weight measuring instrument. It is different from the static measurement of the balance. It is a dynamic weighing system. Weigh 100% of the products passing through the production line online, and at the same time according to the preset value. Sort, filter or exclude products.

01 Checkweigher

Advantages of Checkweighers

Dynamic measurement of moving products on production lines;

High degree of automation, saving labor costs;

Improve production process and improve equipment efficiency;

Reduce erroneous rejections and rework;

Saving materials can produce more products and create greater profits;

Typical applications of checkweighers

Checkweighers ensure that every product produced reaches the correct weight. This is the key to ensuring manufacturers deliver quality products that exceed customer satisfaction. Selling underweight products can result in companies facing fines or other penalties. Overweight products can cause unnecessary product waste and huge cost losses. Checkweighers are used in almost all industries, food, pharmaceutical, cosmetic, beverage, transportation/materials, chemical, automotive, metal production and manufacturing industries.

Typical applications for checkweighers are:

Check that the packaged product is not overweight or underweight;

Ensuring that the product complies with legal requirements for prepackaged net content;

Integrity testing: Checks for the absence of individual items in the product (e.g. if a whole case, bottle or bag is missing) or checks for the absence of necessary components in the packaging (e.g. instructions, manuals, gifts, etc.);

Feedback to the filling machine through the automatic checkweigher to adjust the filling volume and reduce waste;

Measure and evaluate the efficiency of production lines, etc.

Components of a checkweigher

A typical checkweigher consists of the following components:

Checkweigher Components

Weighing section with load cell / load cell

Output section with sorting/rejection device

Weighing terminal as user interface

Sturdy and Vibration Resistant Frame

Commonly used checkweighers come in many different designs, and the parts used to manufacture the checkweighers have different details depending on how they are used.

Guangzhou Xinzhonghang Electromechanical Equipment Co., Ltd. is a dynamic checkweigher manufacturer and a steel belt manufacturer. Its main products include sealing machine steel belts, automatic sorting scales for small packages, online automatic checkweighers, heat-sealing steel belts, and ultra-high-speed checkweighers. , steel belt, automatic testing equipment, packaging testing equipment, automatic checkweigher, checkweigher, etc. As a high-tech steel belt manufacturer integrating scientific research, production and sales, the company independently developed a programmable intelligent control online checkweighing system and new structure at the beginning of research and development, incorporating many industry needs and use environments. Among them, the product is guaranteed. Over the years, we have been adhering to the corporate tenet of "making excellent equipment, creating a good brand, and providing satisfactory service", and your satisfaction is our pursuit.

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Relevant information

Checkweigher:

Checkweigher: Checkweigher Inspection Work Process and Precautions

The working process of the automatic checkweigher is as follows: Weighing process ① Front-end conveying mechanism: The object to be measured is conveyed to the weighing mechanism, on the one hand, the object is given an initial speed, so that it can reach stability faster after entering the weighing mechanism; Aspects play the role of isolating and damping front-end materials to ensure measurement accuracy; ② Intermediate weighing mechanism: This part is the key part of the entire mechanical system, and its structural design and installation accuracy directly affect the measurement accuracy of the system. It consists of conveying motor, photoelectric monitoring part and load cell. Complete the dynamic weighing of objects; ③ Back-end sorting mechanism: This part is the action part of sorting, which is composed of conveying part, pneumatic valve, hopper, etc. Eliminate and sort ineligible parts of objects. The culling method can be set to blow, push, move, drop, etc. Report feedback The checkweigher has a weight signal feedback function, which usually feeds back the average weight of the set quantity of products to the controller of the packaging/filling/canning machine, and the control box will dynamically adjust the feeding amount to make the average weight of the product more close to the target value. Eight precautions in the operation of the checkweigher: ① The sensor of the checkweigher is a very sensitive measuring device and must be handled with care. Avoid vibration, crushing or objects falling on the weighing platform (weighing conveyor). Do not place tools on the weighing platform. ② During the transportation of the checkweigher, the weighing conveyor must be fixed in its original position with screws and nuts. ③ The products that need to be weighed regularly enter the automatic checkweigher, that is, the product spacing is as equal as possible, which is the premise of reliable weighing. Keep it clean as dust, dirt or moisture condenses on the optics and can cause malfunctions. If necessary, gently wipe these areas with a soft cloth or cotton cloth. ④The weighing conveyor of the checkweigher needs to be kept clean because of the stains or residues left by the product, which may cause malfunctions. To clean up these residues, either blow away the dirt with compressed air or wipe with a damp, soft cloth. ⑤ If the checkweigher is equipped with a conveyor belt, please check the conveyor belt regularly. The belts must not touch any guards or transition plates (smooth plates between adjacent belts) as this will cause additional wear and vibration, which may negatively affect accuracy. ⑥If the checkweigher is equipped with a chain conveyor, the guards need to be checked regularly so that they can be ensured that they are in good condition and installed correctly. ⑦ When installing a radiator with an independent base or a radiator with an independent bracket (post), please ensure that the anchor screws or the bottom plate are firmly fixed on the ground. ⑧ Keep spare parts in stock, especially spare parts that are easy to wear, so as to shorten the downtime caused by damaged spare parts.

Patent certification

Success comes from focusing on professionalism to create value

Variety advantage

12 product lines with more than 600 products

Experience

20 years of production experience

Software advantage

Design high-precision products according to customer needs

Hardware advantage

Advanced equipment, first-class technology, quality assurance

Guangzhou Xincatic Electromechanical Equipment Co., Ltd.

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E-mial:xincatic2010@qq.com
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Address: Building 5, No. 17, Huanling Road, Huangpu District, Guangzhou

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