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Checkweighers: Here are a few questions to ask when shopping for a checkweigher

Checkweighers: Here are a few questions to ask when shopping for a checkweigher

  • Categories:Industry news
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  • Time of issue:2021-12-23
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(Summary description)A checkweigher is a device that enables high-speed, high-precision weight detection and automatic sorting of light or heavy products under dynamic conditions of the production line. It has applications in various fields such as food, medicine, daily chemicals and plastics.

Checkweighers: Here are a few questions to ask when shopping for a checkweigher

(Summary description)A checkweigher is a device that enables high-speed, high-precision weight detection and automatic sorting of light or heavy products under dynamic conditions of the production line. It has applications in various fields such as food, medicine, daily chemicals and plastics.

  • Categories:Industry news
  • Author:
  • Origin:
  • Time of issue:2021-12-23
  • Views:0
Information

A checkweigher is a device that enables high-speed, high-precision weight detection and automatic sorting of light or heavy products under dynamic conditions of the production line. It has applications in various fields such as food, medicine, daily chemicals and plastics.

High-speed checkweighers can be used to inspect all products on a production line and display production data such as production quantities, batch tracking, total weight, valid weight and scrap weight. "It can greatly improve product quality and optimize production processes, thereby controlling costs, eliminating waste and increasing business profits."

At present, with the development of food, medicine and other industries and the continuous improvement of product quality requirements, high-speed automatic checkweighers are also facing higher requirements, including production technology, production standards, high precision, reliable quality, etc.

Therefore, for those who are planning to purchase an online automatic weighing system, you need to pay attention to the following aspects of the system manufacturer:

1. Is the equipment operation complicated?

Friendly interface, convenient operation, and the ability to quickly change product types or new products are conditions that many users value when screening equipment.

Some users said: "It is highly automated and easy to operate. It will help our operators get started, and it is also more convenient to use and requires no special training."

2. Can production data be saved?

For the pharmaceutical industry, with the increasing intensity of raids, data integrity in pharmaceutical production must be guaranteed. The high-speed automatic checkweigher should have stable quality statistical control functions, and at the same time can ensure to help users complete equipment certification and quality management.

3. Will the checkweigher rust?

Many production companies cannot tolerate rust in the environment. Therefore, use stainless steel that meets industrial standards and that is of good quality. Users don't need to worry about rusting over time.

4. How accurate are checkweighers?

In addition to the quality of the equipment, the accuracy of the checkweigher is also a matter of great concern to users. However, how precision is related to many factors.

For example, the heavier the product weight, the worse the accuracy; the faster the product passes, the worse the accuracy; the physical characteristics and transmission state of the product also affect the accuracy of the product. Additionally, air movement, ground vibration and extreme temperatures can also affect accuracy.

Which type of load cell to use?

In general, users need the high accuracy and fast detection speed of load cells.

5. Is there feedback control?

Feedback control is optional. The so-called feedback control of the automatic checkweigher means that the checkweigher can judge whether the packaging quantity is within the control range through the detected product weight. If it exceeds the allowable range, it will send a control signal to the packaging machine, and the packaging machine will respond accordingly. adjustment. The packaging volume is back under control.

6. Is it easy to maintain?

Maintenance of equipment is very important, and regular maintenance can extend the life of equipment. However, if the device itself is more difficult to maintain, it can easily create confusion for the user. Depending on user needs, there are some high-speed checkweigher companies that can optimize the ease of maintenance.

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Checkweigher:

Checkweigher: Checkweigher Inspection Work Process and Precautions

The working process of the automatic checkweigher is as follows: Weighing process ① Front-end conveying mechanism: The object to be measured is conveyed to the weighing mechanism, on the one hand, the object is given an initial speed, so that it can reach stability faster after entering the weighing mechanism; Aspects play the role of isolating and damping front-end materials to ensure measurement accuracy; ② Intermediate weighing mechanism: This part is the key part of the entire mechanical system, and its structural design and installation accuracy directly affect the measurement accuracy of the system. It consists of conveying motor, photoelectric monitoring part and load cell. Complete the dynamic weighing of objects; ③ Back-end sorting mechanism: This part is the action part of sorting, which is composed of conveying part, pneumatic valve, hopper, etc. Eliminate and sort ineligible parts of objects. The culling method can be set to blow, push, move, drop, etc. Report feedback The checkweigher has a weight signal feedback function, which usually feeds back the average weight of the set quantity of products to the controller of the packaging/filling/canning machine, and the control box will dynamically adjust the feeding amount to make the average weight of the product more close to the target value. Eight precautions in the operation of the checkweigher: ① The sensor of the checkweigher is a very sensitive measuring device and must be handled with care. Avoid vibration, crushing or objects falling on the weighing platform (weighing conveyor). Do not place tools on the weighing platform. ② During the transportation of the checkweigher, the weighing conveyor must be fixed in its original position with screws and nuts. ③ The products that need to be weighed regularly enter the automatic checkweigher, that is, the product spacing is as equal as possible, which is the premise of reliable weighing. Keep it clean as dust, dirt or moisture condenses on the optics and can cause malfunctions. If necessary, gently wipe these areas with a soft cloth or cotton cloth. ④The weighing conveyor of the checkweigher needs to be kept clean because of the stains or residues left by the product, which may cause malfunctions. To clean up these residues, either blow away the dirt with compressed air or wipe with a damp, soft cloth. ⑤ If the checkweigher is equipped with a conveyor belt, please check the conveyor belt regularly. The belts must not touch any guards or transition plates (smooth plates between adjacent belts) as this will cause additional wear and vibration, which may negatively affect accuracy. ⑥If the checkweigher is equipped with a chain conveyor, the guards need to be checked regularly so that they can be ensured that they are in good condition and installed correctly. ⑦ When installing a radiator with an independent base or a radiator with an independent bracket (post), please ensure that the anchor screws or the bottom plate are firmly fixed on the ground. ⑧ Keep spare parts in stock, especially spare parts that are easy to wear, so as to shorten the downtime caused by damaged spare parts.

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